What's ESD EVA Foam Tray
ESD EVA foam tray, also called Anti-static EVA foam tray, is made of a new type of environmentally friendly plastic Anti Static Foam material, with good conductive, cushioning, seismic, heat insulation, moisture-proof, chemical corrosion and other advantages, and non-toxic, do not absorb water.
EVA anti-static Foam Design machinable forming, its shockproof performance is better than polyethylene (foam) and other traditional foaming materials, and in line with environmental requirements, is the best choice for export products.
Are you in the manufacturing industry and constantly dealing with sensitive electronic components? If so, then ESD EVA foam trays could be the solution you've been looking for. These trays are specifically designed to protect electronic components from static electricity, ensuring their safe transportation and storage.
ESD (Electrostatic Discharge) is a major concern in industries where static electricity can damage sensitive electronic parts. EVA foam is an ideal material for ESD trays as it is non-conductive and minimizes the risk of electrostatic discharge.
ESD EVA foam tray Features:
- Excellent anti static performance: Anti-static time is permanent, not affected by environmental dry humidity;
- Cushioning and damping performance is excellent: independent and close bubble hole;
- Good conductivity: 10^3-10^9;
- High temperature: Max temperature Tolerance
- Chemical resistance: resistant to organic solvents, acids etc.
- No chemical corrosion: no corrosion to components and packages.
- Heat insulation, sound insulation, wear-resistant, not easy to lose;
- Good two times processing performance, easy to form.
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Different types and sizes of EVA Foam Trays
ESD EVA foam trays come in a variety of types and sizes to cater to different needs and requirements. Some common types of trays include:
- Component Trays: These trays feature individual compartments or slots to hold specific electronic components. They provide excellent organization and protection for small parts, such as resistors, capacitors, and diodes.
- Circuit Board Trays: Circuit board trays are designed to securely hold and protect printed circuit boards (PCBs) during manufacturing and transportation. They often feature slots or grooves to accommodate the shape and size of the PCBs.
- Tool Trays: Tool trays are used to organize and store various tools and equipment used in electronics manufacturing. They help to keep the workspace tidy and ensure that the tools are readily available when needed.
The sizes of EVA foam trays can vary depending on the specific application and requirements. Manufacturers typically offer a range of standard sizes, and custom sizes can also be produced to meet specific needs.
Methods of making ESD EVA foam trays
There are several ways for making ESD EVA foam tray as below.
| ESD Foam Carving | As customer’s requests, we shaping the EVA foam by carving using the CNC Machine, the size is accurate and quite small tolerance. All the corner is not rectangular,but with radians. With this CNC carving, the foam tray quite beautiful, but price is higher. |
| Cutting EVA Foam | Cutting the foam by straight cutting Machine or wire cutting machine, economic way for cutting, usually used for cutting the foam sheet. |
| EVA Foam Molding | Cutting the foam by pouching machine with the correct mould. Usually used for the small thickness foam tray or sheet , small tolerance, also a economic way. |
All kinds anti static EVA foam Tray shapes: As different customers requests, we can make different shapes by carving, die-cutting or other ways. such as Carving ESD EVA Foam Box,ESD EVA Foam Insert,PP Box with ESD EVA Foam, Tool Box with EVA Foam Insert,Die Cut Conductive EVA Foam Insert and so on. EVA Foam Pictures as below.
Anti Static EVA Foam Tray Video Details
Anti Static EVA Foam Tray Advantages:
- Anti static EVA Foam tray is a new type of environmentally friendly plastic packaging materials.
- EVA rubber and plastic products through the design and processing, its shockproof performance is better than other polystyrene as raw material (foam) and other traditional packaging materials.
- Compared to traditional shockproof packaging, EVA Foam can be cut, molding, but also because of its density difference is larger, can have a wider range of applications.
- Environmental protection, with good moisture-proof insulation, cushioning, resistance to chemical corrosion.
- Non water absorption, non-toxic characteristics.
How to choose the right ESD EVA Foam Tray for your needs
When choosing an EVA foam tray, it is important to consider the following factors:
- Size and Configuration: Assess the dimensions and configuration of the electronic components you need to store or transport. Choose a tray that offers the right compartments, slots, or cavities to accommodate these components. Ensure that the tray size is suitable for your manufacturing environment and storage space.
- ESD Protection Level: Different ESD EVA foam trays may provide varying levels of ESD protection. Consider the sensitivity of your electronic components and select a foam tray that offers the appropriate level of protection. Look for foam trays that meet recognized ESD standards and certifications.
- Durability and Longevity: Evaluate the durability and longevity of the EVA foam trays. The foam trays should be able to withstand repeated use, resist chemical exposure, and maintain their anti-static properties over time. Consider the quality of the materials used and any warranties or guarantees provided by the manufacturer.
- Customization Options: If you have specific requirements or unique components, check if the manufacturer offers customization options. Customized EVA foam trays can be tailored to fit your exact needs, ensuring optimal protection and organization for your electronic components.
Anti-Static EVA Foam Tray Applications:
- LCD Panel Production assembly line, such as display screen, Control circuit, control module, back light module, etc.
- Workshop turnover, such as the components turnover of mobile, phone, 3G terminal, computer/especially notebook computer, optical electronic parts.
- Workshop turnover of motherboard and PCB
- Mini worktable for assembling small devices, which are sensitive for ESD protection.
- Mobile phone factory, cable tray or shielded rooms
Tips for proper handling and maintenance of ESD EVA Foam Trays
To ensure the longevity and effectiveness of EVA foam trays, it is important to follow these tips for proper handling and maintenance:
- Cleanliness: Keep the EVA Foam trays clean and free from dust, debris, and contaminants. Regularly wipe them with a clean, lint-free cloth, and avoid using harsh chemicals or abrasive materials that may damage the trays' surface.
- Proper Storage: Store the EVA Foam trays in a clean and dry environment when not in use. Avoid exposing them to excessive heat, humidity, or direct sunlight, as these factors can degrade the trays' anti-static properties.
- Avoid Rough Handling: Handle the EVA Foam trays with care to prevent any accidental damage. Avoid dropping or mishandling the trays, as this can compromise their shock absorption capabilities and overall integrity.
- Regular Inspections: Periodically inspect the EVA Foam trays for any signs of wear or damage. Replace any trays that show signs of deterioration, as they may no longer provide adequate protection against ESD.
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